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DIAMOND DRILLS
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DIAMOND DRILLS
Diamond drilling is one of the most effective methods to make holes in brittle hard nonmetallic materials. Drilling of holes in glass is performed using diamond drills with diameter of 0,5 - 450 mm. The most commonly used in industry are diamond tubular drills consisting of a diamond rim crown fixed in the cylindrical core (drill shank). These tools work on the principle of material chipping only on the rim surface. Application of this type drill allows reducing axial load on the tool and improving coolant supply to the cutting area, which provides high efficiency and quality of processing, reduces diamond wear.
Recommended rotational frequency index and supplies for glass drilling
Drill diameter, mm
|
Rotational frequency, rpm
|
Mechanical feeding, mm/min
|
1-3 |
6000-24000 |
20-50 |
3-6 |
3000-12000 |
30-60 |
6-15 |
2600-6000 |
30-50 |
15-25 |
2000-4500 |
25-40 |
25-50 |
1200-2500 |
20-30 |
50-100 |
500-1200 |
10-20 |
In all other cases of drilling, the coolant is supplied to the working area by flushing, through an inside hollow of the tool. In case of manual drilling of furniture, mirror and car glass, as a rule industrial water is used as a coolant. The pressure of the coolant supplied to working area depends on the drill diameter:
Drill diameter, mm |
1-5 |
6-10 |
11-20 |
21-40 |
41-100 |
Coolant pressure, MPa |
0,3-0,5 |
0,2-0,4 |
0,15-0,25 |
0,05-0,15 |
0,2-0,1 |
Application:
- Drilling of holes in optical and industrial glass and other non-metal materials.
- Diamond layer is made of diamond powders and micropowders with electroplated bonds.
- Usage of coolant is obligatory.
- Certified products.
Fig 1 |
Fig 2 |
Drill size and type |
Fig |
D,мм |
d1,мм |
L,мм |
x,мм |
04.01.159.00 04.01.159.00-01 04.01.159.00-02 04.01.159.00-03 04.01.159.00-04 04.01.159.00-05 04.01.159.00-06 04.01.159.00-07 04.01.159.00-08 04.01.159.00-09 04.01.159.00-10 |
1 1 1 1 1 1 1 1 1 1 1 |
3 4 5 6 7 8 9 10 12 14 16 |
2,5 3,5 4,5 5 6 7 8 9 10 12,8 14,8 |
57 57 57 57 57 57 57 57 57 57 57 |
6 6 6 6 6 6 6 6 6 6 6 |
04.01.242.00 04.01.242.00-01 04.01.242.00-02 04.01.242.00-03 04.01.242.00-04 04.01.242.00-05 04.01.242.00-06 04.01.242.00-07 04.01.242.00-08 04.01.242.00-09 04.01.242.00-10 04.01.242.00-11 04.01.242.00-12 04.01.242.00-13 |
1 1 1 1 1 1 1 1 1 1 1 1 1 1 |
3 4 5 6 7 8 9 10 12 14 16 14,6 19,6 17,6 |
1,4 2,4 3,4 4,4 5 6 7 8 10 12 14 13 17,6 15,6 |
50 50 50 50 50 50 50 50 50 50 50 60 60 60 |
6 6 6 6 6 6 6 6 6 6 6 6 8 8 |
06.02.002.00 06.02.002.00-01 06.02.002.00-01 |
2 2 2 |
3 4 5 |
2,5 3,5 4,5 |
57 57 57 |
8 8 8 |
Fig 3 |
Fig 4 |
Drill size and type |
Рисунок |
D,мм |
d,мм |
d1,мм |
L,мм |
x,мм |
06.02.001.00 |
3 |
65 |
9,5 |
- |
60 |
10 |
06.03.001.00 06.03.001.00-30 06.03.001.00-31 06.03.001.00-32 06.03.001.00-33 06.03.001.00-34 06.03.001.00-36 06.03.001.00-04 06.03.001.00-08 06.03.001.00-09 06.03.001.00-130 06.03.001.00-14 06.03.001.00-05 |
4 4 4 4 4 4 4 4 4 4 4 4 4 |
19 10 12 14 16 20 17 26 22 24 25 27 30 |
9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 6 |
4 4 4 4 4 4 4 4 4 4 4 4 4 |
70 70 70 70 70 70 70 70 70 70 70 70 50 |
7 8 8 8 8 8 14 8 8 8 8 8 8 |
06.03.001.00-46 06.03.001.00-24 06.03.001.00-35 06.03.001.00-40 06.03.001.00-16 06.03.001.00-49 06.03.001.00-17 06.03.001.00-12 06.03.001.00-01 06.03.001.00-02 06.03.001.00-48 |
4 4 4 4 4 4 4 4 4 4 4 |
32 35 36 40 50 60 70 80 81 86 120 |
9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 |
4 4 4 4 4 4 4 4 4 4 4 |
70 70 70 70 60 50 50 60 60 50 60 |
8 8 8 14 10 10 10 10 10 10 10 |
06.03.005.00 06.03.005.00-01 06.03.005.00-02 06.03.005.00-03 06.03.005.00-04 06.03.005.00-05 06.03.005.00-06 06.03.005.00-07 06.03.005.00-08 06.03.005.00-09 |
4 4 4 4 4 4 4 4 4 4 |
12 14 16 26 30 35 55 75 90 40 |
9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 |
4 4 4 4 4 4 4 4 4 5 |
70 70 70 70 70 70 70 70 70 65 |
8 8 8 8 8 8 8 10 10 10 |
06.03.006.00 |
4 |
78 |
28 |
M14 |
81 |
10 |
Fig 5
Drill size and type |
Fig |
D,мм |
d1,мм |
L,мм |
x,мм |
06.04.001.00 06.04.001.00-01 06.04.001.00-02 06.04.001.00-03 06.04.001.00-04 06.04.001.00-05 06.04.001.00-06 06.04.001.00-07 06.04.001.00-09 06.04.001.00-11 06.04.001.00-12 06.04.001.00-13 06.04.001.00-14 06.04.001.00-15 06.04.001.00-16 06.04.001.00-17 06.04.001.00-18 06.04.001.00-19 06.04.001.00-22 06.04.001.00-24 06.04.001.00-26 06.04.001.00-27 06.04.001.00-28 06.04.001.00-30 06.04.001.00-31 06.04.001.00-32 06.04.001.00-33 06.04.001.00-34 06.04.001.00-35 06.04.001.00-36 06.04.001.00-37 06.04.001.00-38 06.04.001.00-39 06.04.001.00-40 |
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 |
12 12,5 13 13,5 14 14,5 15 15,5 16 16,5 17 17,5 18 18,5 19 19,5 20 21 22 23 24 40 50 51 52 54 55 3 6 10 30 70 100 5 |
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 4 5 8 8 8 8 3,5 |
75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 |
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 |
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